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Plastic Pallets, Are They Suitable for Diy Projects?

We only present project made from repurposed wood pallets here, but what about plastic pallets? We see more and more of these types of pallets and a question that raised when seeing a plastic pallet is, could I reuse it and what can I do with it?

Plastic pallet, what is it?

The plastic pallet is a plastic shipping pallet designed to rationalize the industrial handling, storage, and transport of goods. The usage is the same than the wood pallet; it is the plastic version of the wooden pallet.

Plastic pallets are the fastest growing alternative to wood pallets.

Plastic pallet, what is made of?

The plastic pallet is generally made of high-density polyethylene (HDPE) or polypropylene (PP). So more or less the plastic pallet is coming from petrol… It can also be made from recycled and recyclable plastic.

Plastic pallet, how it is made?

The pallet is a compact molded form manufactured mainly by high-pressure injection molding. It is carried out on very large injection molding machines with a closing force of at least 3,000 tonnes.

What are the advantages of plastic pallet vs wood pallet?

The main advantages of the plastic pallets vs wood pallets in relation to its original use are:

  • Waterproof, resistant to bacterial contamination, and does not absorb humidity ideal for food, paper, pharmaceuticals, and cement. The smooth surface of plastic pallets can be easily and thoroughly cleaned between usage. Plastic pallets are perfect for industries with regulatory and hygiene requirements such as pharmaceutical and food and beverage.
  • increases handling safety because it is free of splinters, nails, screws or chipping,
  • is lighter, which makes handling easier and reduces transport costs: about 6 kilograms for plastic compared to about 20 kilograms for wood,
  • Nestability: they allow a higher empty stacking - 45 pallets for plastic against 15 pallets for wood, saving precious space in a warehouse,
  • allows for a higher estimated number of rotations before scrap: about 20 for plastic versus about 8 for wood,
  • Long useful life (more than 10-year lifespan), 100% recyclable and can be ground up and turned back into a new pallet,
  • Usable in all climate conditions,
  • Resistant to acids, alkalis, fats, solvents, and odors,
  • Resistant to stress and shock,
  • Naturally ISPM 15 compliant: can be used for both domestic and export pallet overseas due to no interruption in delivery due to timber pallet regulation.
  • Cost effective: as they are lighter than wooden pallets, freight rates are lower whether it is by road, sea or air.

That's a bunch of advantages for the plastic pallets, but there also some disadvantages.

What are the disadvantages of plastic pallet vs wood pallet?

  • is more expensive to buy, in terms of price, durable plastic pallets often start in the $50 to $80 or more range while wood pallets begin in the $10 range for truckload quantities,
  • if plastic pallet cracks or breaks, repairs are not as simple because the material would have to be melted down and remolded,
  • Generally not suitable for storage on shelves.

So it looks like the shipping plastic pallet is the Holy Grail of the logistics and manufacturing companies... But the choice to use plastic pallet over wood pallet depends on the purpose of the pallet. If the pallet is used to ship goods overseas with a low chance of a return, the lightest and most economical cost alternative would be ideal. In this case and considering the lower price of wood pallet, they will be preferred. However, if the purpose of the pallet is to be reused for multiple trips to the same stores or in your warehouse, the plastic pallet is a more economical choice even if more expensive to buy.

Plastic pallet, are they good for DIY project?

Now that we have seen what a plastic pallet is, its advantages and disadvantages for the industry, the question we ask ourselves: Can I reuse plastic pallets for my DIY projects?

Let's get to the point; plastic pallets are much less convenient for DIYers to work with than wooden pallets. Indeed, these are not easily cut if you do not have the right tools, and they tend to break more easily. It is therefore much more difficult to use plastic pallets than wooden pallets for your DIY projects.

However, if you have recovered some plastic pallets, you can still use them as they are - i.e. without cutting - for some specific DIY projects.

Let's look at some examples of plastic pallet recycling we found.

Used to reconstruct building facade

Do you quickly need a permanent or temporary separation inside or outside your office? With the help of a whole stack of blue pallets, Berlin artists Anna Borgman and Candy Lenk from BORGMAN | LENK have created an installation for the Aquabit gallery in Berlin. There's even a sliding door! We think this is a very clever solution.

Used for a tectonic landscape

The tectonic landscape is the artificial landscape adapted to the exhibition space, Umi Hall, at the Daegu Art Museum in Korea. The new landscape consists of two- and three-dimensional layers, which contain the folded view of an overlapping natural landscape.

1,000 plastic pallets had been collected and formed in poetic space with different assembly logic for functional, spatial and structural purposes. This work is the final version of a consecutive pallet research that explored the relief with horizontal installation, as well as the screen effects of vertical installation.

Plastic pallets as a deck for a patio

To build this deck, a total of 30 plastic pallets we used!

source: HomeTalk

Garden bench from plastic pallets

This bench was made with the help of four plastic pallets, should be very quick and easy to assemble.

Source: Flickr

Plastic pallets raised floor

An inventive idea to use plastic pallets to built raised floors. In the living room, they are trendy after all, but not everyone has the time, the sense and/or the financial means to install such a raised floor. Fortunately, with the help of a few plastic pallets, this is a lot quicker, simpler and cheaper! Because plastic pallets are extremely sturdy, you can easily use them as a base for your raised floor. Lay a laminate or wooden floor over it and then place your furniture on top of it. You can cover the side of your raised floor or leave it open so that the plastic pallets can still be seen. Choose your pallets in one color for a quiet result, or go for multiple colors to create some atmosphere in the living room!

Source: OSFurniture

That's all we found as projects made from re-used plastic pallets! There are therefore very few projects made with plastic pallets. It is true that plastic pallets are much less easy to find than wooden pallets. Moreover, given their cost, logistics and manufacturing companies are careful not to lose them and recover them as much as possible for re-use as shipping pallets.

Have you made something with re-used plastic pallets or have you found some ideas? Do not hesitate to share them with us, we are very curious of what people have made from plastic pallets!

Neokentin
Bio: Engineer, Co-founding partner of 1001Pallets. I earned my Engineer degree in Aeronautics & spatial t... read more

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Patrick Tyler

These last forever. I love them but they are super expensive. Everything thing that I worked so hard building out of pallets water rotted and fell apart in a few years 😞
What does everyone use to prevent this?

Karen
Karen

Do you recommend using any adhesives to secure the laminate flooring to the plastic pallets? Screws? Do the pieces just interlock and not require any adhesives? My project is going to use either wood or plastic pallets to create a subfloor for my van used to haul product merchandise. Any recommendations for me?

Glenn R Haley

Depends what u are using them for I guess

Sandi Ernest

I’d love to know how to make a couple of those benches!

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